Waterjet Intensifier Pump

Introduction

Intensifier pumps use a hydraulic cylinder to amplify low-pressure hydraulic oil pressure into ultra-high water pressure. The pressure ratio is typically 20:1 or higher — meaning 210-bar hydraulic oil becomes 4,200-bar water. This makes intensifier pumps the preferred choice for cutting thick materials and for applications requiring sustained ultra-high pressure over long production runs.

Intensifier vs. Direct-Drive — Which to Choose?

Factor Intensifier Pump
Max pressure Up to 420 MPa (60,000 psi)
Cutting thick material Better — more sustained pressure
Energy efficiency Moderate
Maintenance complexity Higher (seals, hydraulic system)
Initial cost Higher
Best for Heavy industrial, 24/7 production

 

Key Features

  • Dual intensifier cylinders – alternating strokes maintain near-continuous high-pressure water output, minimising pressure fluctuation.
  • Accumulator vessel – absorbs pulsation between strokes for smoother cutting and longer orifice life.
  • Proportional hydraulic control – electronic pressure regulation allows precise setpoint control from the CNC program.
  • Auto-replenishing hydraulic oil circuit – closed-loop oil system with temperature control — no external oil supply needed.
  • High-pressure filter system – 5-micron polishing filters on the HP water circuit protect the orifice and check valves.
  • Remote diagnostics – pressure, temperature, and cycle-count data accessible via USB or Ethernet for predictive maintenance.

Technical Specifications

Max Operating Pressure 420 MPa (60,000 psi)
Motor Power 37 kW / 55 kW / 75 kW (specify on order)
Pressure Ratio Approx. 20:1
Flow Rate [PLACEHOLDER] L/min at max pressure
Hydraulic Fluid ISO VG 46 mineral oil
Power Supply 380 V / 415 V / 440 V, 3-phase
HP Outlet Connection Standard HP cone fitting; adaptors for Flow/KMT connections available
Certifications CE, ISO 9001
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