5 AXIS 1500 * 1500 mm 45 degree small Abrasive water jet cutting machine water jet cutter
Water jet cutter cutting technology:
Due to the effect of energy gradient, the deeper the cutting surface (the farther from the nozzle), the worse the cutting ability of cutting methods such as laser, gas plasma, and jet, so the formed cutting surface is often not perpendicular to the surface of the workpiece, which is called cutting Slope, which is an inherent defect of all cutting methods. Although the cutting slope can be partially reduced by increasing the cutting energy or reducing the cutting speed, there is still the problem of not being able to cut completely vertically. Therefore, the idea of a tiltable cutting head was proposed in 1997, and there are commercial products in the world. This is the most direct and effective way to solve the cutting slope and improve the accuracy. The principle is that by adding 2 more rotating axes on the basis of the original three-axis platform, the cutter head can swing in any direction, and using the pre-set slope model in the system, through real-time calculation of the cutting trajectory, and then according to the cut The material and thickness of the workpiece are corrected, and the cutting head is constantly swayed during the cutting process, so that the cut workpiece reaches a perfect state of no slope.
Water jet cutter description:
Name |
Item |
Parameter |
Intensifier Pump
|
Model |
WMT3742Z |
motor |
SIEMENS |
Method of Direction Regulation |
Electronic direction regulation |
Pressure Range |
50-420MPA, continuous pressure is 330-380Mpa |
Maximum Flow of Hydraulic
Pump |
90 L/min |
Maximum Discharge Capacity |
3.7 L/min |
Maximum Diameter of Gem
Nozzle |
0.33 mm |
Power of Master Motor |
37 KW |
Power Source |
380V/50HZ, also work at 220V/60HZ, 415V |
Cutting Table |
X axis Characteristic |
use strong 10MM steel, 2500MM cutting range. The cutting table width is 2700mm |
Y axis Characteristic |
Cast iron is used as the foundation base , 1500MM cutting range . The cutting table length is 1700mm. |
Z axis Characteristic |
Z axis double linear guide and four sliding block , 180MM, CAN DO 200MM |
Control Accuracy |
±0.01mm, cutting accuracy is
±0.1mm, reposition accuracy:
±0.02mm, max travelling speed:6000mm/min,
we have new technology that can make the travelling speed 20-30m/min. |
linear guider |
TAIWAN HIWIN BRAND |
Table Ctructure |
Separated body, can be delivered by one 20’FCL container |
Driving Way |
Servo drive system |
CNC system |
Ncstudio ,Fagor |
Servo Motor |
SIEMENS motor |
Cutting Head |
Casting structure and Concrete structure |
Sealing Way |
soft dustproof cloth on X,Y,Z axis,the sealing
result will be better,and there is a oil tank under the cutting table,the linear guider no need maintainence. |
Loading Weight Water Tank |
Wall thickness is 6mm,using fluorocarbon
coating, Can antirust at least 5 years. |
CNC Controller |
Control Method |
CNC |
Display Size |
21inch LCD |
Model of Cutting Text |
DXF |
Model of Computer |
Industrial Control Computer |
Operating System |
Windows 7 |
PLC |
SIEMENS |
Cutting Software Advantage |
Auto save and transfer common parameter |
Controller Displace |
Can be fit to suitable place at own will |
Automitic Abrasive
Feeder |
Founction |
Sand storage and sand delivery |
Operating |
No need electrocnic control,sample operation |
Capacity |
200 kg for 8 -10hours |
Pressure |
0.3-0.6Mpa compresses gas pressure |
Color |
White |
Deionization System |
Water pressure |
0.15Mpa~0.6Mpa |
Water temperature |
5°C~50°C |
Environment temperature |
5°C~50°C |
Relative humidity |
≤95%(25°C) |
Water turbidity |
<20FTU |
Wireless Handle |
Founction |
Wireless controlling waterjet |
Display |
Real- time display condition of X,Y,Z axis |
Settings |
Zero point, on/off valve set, X,Y,Z axis moving |
Technology |
Advanced technology |
|
Scope of application:
Generally speaking, waterjet cutting is the most suitable processing equipment for materials with complex patterns, thick, difficult to cut, fragile, and heat resistant.The water jet cutting machine is a machine that uses high-pressure water jet cutting. It is currently the world’s highest-capacity cutting machine. Compared with flame cutting, plasma processing, laser processing, electric discharge processing, car milling and planing, it has the same advantages. . First of all, water cutting will not generate harmful gases or liquids, and will not generate heat on the surface of the workpiece. It is a truly multi-functional, high-efficiency, cold cutting machine.